Pallet Jack Parts
5-Ton Capacity Manual Pallet Truck Chassis Frame
Core Features & Engineering Benefits
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Ultra-High Load Capacity: Specifically engineered to reliably support 5 tons (10,000 lbs), providing a solid foundation for the most demanding warehouse, logistics, and industrial applications.
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Reinforced Construction: Fabricated from high-tensile, low-alloy steel, the frame undergoes precision laser cutting and robotic welding, ensuring consistent seam strength and resistance to fatigue, bending, and torsional stress.
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Advanced Welding Technology: Utilizing submerged arc welding (SAW) and MIG welding at critical stress points, our process guarantees deep penetration and a uniform weld bead, significantly enhancing durability beyond standard frames.
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Precision Machining & Alignment: All mounting points for axles, pump assemblies, and fork linkages are CNC machined to exact tolerances, ensuring perfect component fit, smooth operation, and reduced wear.
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Superior Corrosion Protection: Features a multi-stage phosphating pretreatment followed by a durable, electrostatic epoxy-polyester powder coating. This finish provides exceptional resistance to rust, chemicals, and abrasion, prolonging service life even in harsh environments.
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Universal Compatibility: Designed to be compatible with various pump types (AC, BF, DF), wheel assemblies (PU, Nylon, Steel), and fork dimensions, offering maximum flexibility for custom pallet jack builds.
Technical Specifications
| Specification Category | Detailed Parameters |
|---|---|
| Model Designation | CCF-5000-HD |
| Rated Load Capacity | 5 Tons (10,000 lbs) |
| Primary Frame Material | High-Tensile Steel Q345B |
| Material Thickness | 5 mm (Critical Sections Reinforced) |
| Overall Construction | Fully Welded Monocoque Structure |
| Key Welding Process | Robotic MIG & Submerged Arc Welding |
| Surface Preparation | Shot Blasted, Degreased, Phosphated |
| Surface Finish | Epoxy-Polyester Powder Coating (Standard Black) |
| Critical Tolerance | ±1.5 mm on Machined Mounting Points |
| Compatibility | Designed for 1150mm – 2000mm Fork Lengths |
| Quality Certification | ISO 9001, CE Standards (Frame Structure) |
| Net Weight (Approx.) | 28 kg (Varies with configuration) |
Customization & Integration Services
We specialize in tailoring the chassis frame to your specific assembly requirements:
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Load Capacity: Available in 2.5T, 3T, 5T, and custom designs up to 10T.
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Material Grade: Options include Q235, Q345B, or specified international equivalents.
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Finish & Color: Custom powder coat colors available to match your brand or product line.
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Pre-Drilling & Tapping: Frames can be supplied with pre-machined holes and threads for specific pump brands, valve blocks, or accessory mounts.
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Private Label & ODM: Full ODM support available, from design adjustment to final branding, ensuring the frame seamlessly integrates into your product portfolio.
Manufacturer's Commitment
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Vertical Manufacturing: Complete in-house control over production—from raw material sourcing to cutting, welding, finishing, and quality inspection.
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Component-Level Expertise: Decades of focused experience in manufacturing critical pallet truck components, not just final assemblies, ensuring depth of knowledge.
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Rigorous Quality Assurance: Every frame undergoes dimensional checks, weld integrity inspection (visual and non-destructive testing), and load simulation verification before shipment.
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Global Supply: Proven export expertise with reliable logistics, providing comprehensive documentation and support for partners worldwide.
Why Partner With Us for Your Core Frame?
Choosing our 5-Ton Pallet Truck Chassis Frame means investing in the very heart of your material handling equipment. We provide not just a component, but a certified, high-performance foundation that elevates the safety, reliability, and durability of the final pallet jack. Partner with us to build your heavy-duty solutions on a frame engineered for excellence.
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